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SIRIO ZIEH ÖL STATION

CONTROLS
.. SIEMENS 15 13F-1 PN


1. General Description
The draw-oil preparation system is designed for the optimal treatment of un-drawn tubes prior to the drawing process. A large-volume draw-oil bath ensures homogeneous wetting of the tube surface, providing uniform lubrication, reducing friction during drawing, improving the tube surface quality, and increasing tool lifetime.
A constant material flow as well as stable bath temperature and bath quality make this system a critical process step in efficient tube production.
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2. Performance Data & Capacities
• Tube diameter range: 18–75 mm
• Bundle weight: maximum 5 t
• Maximum tube length: 9 m
• Bath volume: 20 m³
• Electrical supply: 400 V / 180 A / 50 Hz
• Operation mode: Semi-automatic
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3. Functional Principle
Immersion Bath & Medium Conditioning
• Uniform lubrication through full immersion in the draw-oil bath
• Tubes integrated in the tank walls serve for oil heating via the furnace heat-recovery system
• Oil circulation: Chemetall process, 12 cycles per hour
• Prevention of water pockets: Precise water dosing; compressed-air injection if required
• Bath composition control: Regular sampling
• Dosing station: Automatic adjustment of oil and water additives
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4. Measurement & Control Parameters
The following process parameters can be monitored and controlled:
• Immersion time
• Drip-off time & park time at all 3 drip stations
• Crane inclination during immersion
• X and Y axis positions
• Crane speeds
• Cycle types: Mix, Activate/Deactivate, Automatic, Pause, Cycle, Cycle interruption
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5. Control System & Safety
• Siemens PLC: CPU 1513F-1 PN
• Software: TIA Portal V15.1
• HMI: Siemens TP1200 Comfort Panel
• Safety concept: Complete risk assessment available
• Includes control cabinet, electrical documentation and software backup
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6. Automatic Overhead Crane
• Type: Matr. 2981 t.6.5
• Travel speed: up to 40 m/min
• Class: A6 (FEM 1.001 – ISO)
• Wheels: 4 pieces, Ø 315 mm
• Track gauge: 13,000 mm
• Weight: 8,000 kg
• Motor: FC90LFECCL-4, 1.5 kW, IP55
• Brake: Disc brake, DC 400 V
• Gearbox: TP 315/90BR, ratio 1/35
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7. Components Included in the System
• Loading cart
• Immersion tank
• Medium circulation pump
• Portal crane / automatic overhead crane
• Drip-off station
• Unloading cart
• Extraction system
• Dosing unit
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• Control cabinet & operator panel
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8. Documentation
• Operating manual
• User manual
• Electrical & control diagrams
• Declaration of conformity
• Software backup