Mesin penguji gear bevel

Oerlikon Klingelnberg B 24

We are selling this KLINGELNBERG OERLIKON tool grinding machine for a Swiss-based Italian group.
Additional photos available upon request!
Type: B24
Machine type: CNC tool grinding machine
Year of manufacture: 2005
Machine No.: AVAILABLE UPON REQUEST
CNC control: GE FANUC Series 160i-M
Machining process: Wet grinding
Automation: Automatic handling station with HIRATA robot
Automation accessories: 6 different types of automation pallets / workpiece carriers
Total weight: approx. 8,800 kg
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APPLICATION AREA
Precision grinding of cutting tools
Profiling of cutting tools
Re-sharpening of cutting tools
Machining of tools for bevel gear manufacturing
Machining of main relief faces
Machining of secondary relief faces
Machining of chip faces
Machining of facets
Automated series machining

MACHINABLE TOOL FACES
A: Main relief face
B: Secondary relief face
C: Chip face
K: Tool head / head face
Facets possible on A, B and C faces
Facet angle: approx. 1°

GRINDING PROCESSES
Deep grinding
Oscillating grinding
Spark-out grinding
Rough grinding
Finish grinding
Straight grinding
Angle grinding
Form grinding
Profile grinding
Automatic intermediate dressing
Automatic re-profiling of the grinding wheel
Individual machining of single tool faces
Programmable grinding cycles

CNC AXES
X-axis: Table longitudinal movement
Y-axis: Vertical movement of the grinding wheel spindle
Z-axis: Headstock transverse movement
A-axis: NC rotary / swivel axis dividing head
C-axis: NC rotary axis dividing head
Dividing head: NC-controlled 2-axis dividing head
A1-axis: Robot axis
B1-axis: Robot axis
W1-axis: Robot axis
Z1-axis: Robot axis
Z2-axis: Vertical magazine movement

GRINDING SPINDLE
Pre-loaded precision ball bearings
Automatic grinding wheel diameter compensation
Automatic grinding wheel speed compensation
Automatic electromechanical balancing system
Grinding wheel breakage detection
Automatic coolant supply

GRINDING WHEELS
Grinding material: Diamond / CBN
Grinding wheel diameter: Ø 300 mm / Ø 400 mm
Grinding wheel width: 40 mm with spacer ring
Grinding wheel width: 50 mm without spacer ring
Grinding wheel Ø 400 mm at 25 m/s: 1,192 rpm
Grinding wheel Ø 400 mm at 30 m/s: 1,431 rpm
Grinding wheel Ø 400 mm at 35 m/s: 1,670 rpm
Grinding wheel Ø 300 mm at 25 m/s: 1,591 rpm
Grinding wheel Ø 300 mm at 30 m/s: 1,909 rpm
Grinding wheel Ø 300 mm at 35 m/s: 2,228 rpm
Max. documented grinding wheel speed: 2,228 rpm

DRESSING SYSTEM
Integrated automatic dressing system
Automatic dressing
Intermediate dressing during the grinding process
Automatic re-profiling
Profile correction
Programmable dressing parameters
Compensation for grinding wheel wear

MEASUREMENT AND TEMPERATURE COMPENSATION
Measuring system: MARPOSS
Automatic temperature compensation
Measurement relative to the radial reference surface
Measurement relative to the axial reference surface
Automatic correction of the Y-axis
Automatic correction of the Z-axis
Temperature compensation during form grinding via the dressing process

AUTOMATION
Robot manufacturer: HIRATA 4-axis
Automatic swivel module
2-finger parallel gripper
Inductive proximity switches
Pneumatic gripper components
Automatic workpiece handling

VERTICAL MAGAZINE

Magazine positions: 20
Automation pallets: 6 different types
Additional workpiece carriers / pallets available

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