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EMAG VL 2

Technical characteristics:

Work Area
- Maximum diameter of the clamping plate: 160 mm
- Maximum turning diameter: 160 mm
- Maximum machining diameter: 100 mm
- Maximum workpiece length: 150 mm
- X-axis travel path: 700 mm / Rapid traverse in X: 60 m/min
- Z-axis travel path: 375 mm / Rapid traverse in Z: 30 m/min
- Standard enclosed automation (number of loading nests in relation to part diameter: 14/(80...200), 18/(30...160), 30/(30...85))

Main Spindle
- Spindle interface according to DIN 55026: Size A5
- Maximum rotational speed: 6000 rpm
- Power at 100% / 40% duty cycle: 18.1 / 13.9 kW
- Torque at 100% / 40% duty cycle: 77 / 59 Nm

Tool Turret with Driven Tools
- Tool shank as per DIN 69880: 12 positions - BMT65
- Number of positions: 12
- Maximum tool length including holder: 190 mm
- Maximum speed: 6000 rpm
- Maximum torque at 10% duty cycle: 27 Nm, at 100% duty cycle: 14 Nm

Electrical Equipment
- Operating voltage: 400 - 480 V, 80 A
- Connected load: 27 kVA

Dimensions
- Total machine dimensions: Length = 4350 mm (with chip conveyor), Width = 1600 mm, Height = 2500 mm
- Weight: 5500 kg

Main Features and Capabilities:
- Vertical construction: Optimized chip removal and easy loading/unloading
- CNC controller: GE Fanuc FS 32i B
- High precision: Axis positioning accuracy in X, Z ±0.001 mm (Heidenhain linear scales)
- Main spindle: High power and wide speed range
- Process control: Marposs T25 measuring probe
- Automated loading/unloading: Parts are loaded and removed via integrated automation system
- Live tooling: Enables drilling and milling operations in addition to turning
- Tool life monitoring with sister tool management
- Chip conveyor & coolant filtration system Knoll with paper filter and 40 bar pumps (capable of filtering 2 machines)
- Fully enclosed work area; integrated work lighting
- Documentation: Available electronically; hardcopy manuals incomplete

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Machine status:
NOT WORKING
- Live tool drive motor
- Safety locking mechanism (Euchner) for loading door
- Turret drive motor
- Turret motor driver
- Lubrication pump
- Hydraulic manifold (4x electrovalves)
- Lubrication pressure system
- Rotary union
- Hydraulic cylinder for loading door
- Spindle clamping/unclamping sensor

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