Pusat pemesinan bar

BDM FTB 100

Cutting and machining center, FTB 100 A2 2S3 NFZ

Feed direction from right to left
Windows 10
min. cutting length (PVC only): 296 mm
min. part length (PVC with steel): 300 mm
max. part length (PVC with steel): 4,000 mm
max. profile depth: 130 mm
max. profile height: 130 mm

Automatic feeder magazine for manual loading, for 12 profiles with a min. length of 600 mm and a max. length of 6,500 mm:

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8 axes - CNC - machining station A2
- 3 CNC axes X, Y, Z
- one 2-way spindle each, 0.75 kW

2 S 3 – Sawing station
- 1x stepless swivel range of the saw from 45° - 135°
- Saw motor 2.2 kW + 3,000 rpm
- Saw blade Ø 550 mm
- 1x saw 45°
- Saw motor 2.2 kW + 3,000 rpm
- Saw blade Ø 550 mm

CNC - 3 axes – Milling station for end machining of profiles:
- with automatic tool changer for 16 tools

Cross conveyor with buffer function

CNC - 3 axes – Milling station for end machining of profiles:
- with automatic tool changer for 16 tools

TFT screen for steel length display
- 12" TFT screen for displaying the steel lengths for manual steel insertion and insertion depth.

Label thermal printer PF4i with LAN
- with network connection for manual application of labels

Laser e-SolarMark 30W
- CO2 laser, 30 W power
- 230V 50Hz / 115V 60Hz, 1PH, 700W
ASE 100 S steel cutting and insertion
- with feeder magazine with 12 slots

Control panel steel profile loading ASE 100
- 15-inch TFT display touchscreen

Double screw unit from above and below
- automatic distance adjustment between the two screw units, motorized, screw spacing: min 155 mm / max. 500 mm

Double dowel hole drilling station Ø 6mm and Ø 10 mm
- with automatic adjustment to different profile types with 8 lateral positioning points

3-axis - CNC - machining station S, type L
- one 3-axis tool carrier (twin module) for up to 18 machining units, equipped on both sides

One locking component insertion station for a standard locking component for frame profiles
- with vibrating hopper, bunker and locking component singulation
- positioning for attaching the locking components

Locking component insertion station via bar magazine
- One locking component insertion station for a locking component for frame profiles and mullions/transoms, on one side.

2x screw unit for locking component inserter
- automatic single screw unit for locking component insertion stations, positionable in the y-axis

Cross conveyor magazine
- for transporting the profiles for stacking

Stacking and sorting unit, 3 axes
- one stacking and sorting unit in a 3-axis design

Carriage change station
- one carriage change station for positioning two carrier carriages in the profile stacking position.

Plant capacity:
approx. 270 frame units in 7.5 hours with 85% availability
approx. 130 mullions, posts, uprights
with the following machining operations:
Frame approx. 1200 x 1200 mm:
4 x cutting
2 drainage slots, rebate bottom
2 drainage slots outside/bottom
2 ventilation slots, rebate top
Screws 4x/part
6-8 x standard locking component insertion for window
8 x sealing groove milling
2-3 x dowel holes vertical bars for window

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